Revisit the Pitot static tubes in the standards

A Pitot tube is a popular device used for the measurements of flow fields. To control the accuracy of the Pitot tube coefficient, the international standard organization (ISO), the American Society for Testing and Materials (ASTM), and the Japanese Industrial Standards (JIS) issued guidelines that recommended the shape and working conditions of these devices. However, many Pitot tubes on the market do not follow these guidelines. In the present study, various types of Pitot tubes in the market were tested at the National Metrology Institute of Japan (NMIJ) to determine the effects of the geometry and flow characteristics. The results revealed certain limitations in the existing ISO and JIS standards, specifically with regard to the recommended design parameters of the AMCA Pitot tube, the reference coefficient value for the JIS Pitot tube, and the redefinition and limitation of Reynolds numbers pertaining to Pitot tube working conditions.     

干熄焦锅炉炉管失效机理分析

通过对干熄焦锅炉炉管及腐蚀产物开展系统研究，提出炉管失效原因为氧化/硫腐蚀＋高温粉尘冲刷。长寿命炉管仅耐磨层发生了较为严重的氧化及硫腐蚀，而近基体层发生了轻微氧化及硫腐蚀，基体只发生了轻微氧化；短寿命炉管耐磨层、近基体层以及基体裂纹内均发生了较为严重的氧化及硫腐蚀，且存在珠光体球化、内表面产生全脱碳层等缺陷。推测短寿命炉管存在超温现象，而超温可加剧氧化及硫腐蚀反应。此外，短寿命炉管遭受了较为严重的高温粉尘冲刷，不仅可造成炉管减薄，还会导致炉管表面温度升高。因此，减少循环气体中粉尘量尤其是大颗粒，可有效减弱冲刷以及控制炉管表面温度，是提高炉管使用寿命的关键。     

基于神经网络和遗传算法的锭子弹性管性能优化

为得到减振弹性管对下锭胆的支承弹性和锭子高速运动下的稳定性等性能的最优匹配效率,依据减振弹性管的等效抗弯刚度及底部等效刚度系数公式,利用MatLab数值分析软件构建弹性管抗弯刚度和底部挠度数学模型。首先,结合Isight优化软件基于径向基神经网络构建其近似模型,且使精度达到可接受水平,并以模型的关键结构参数弹性模量、螺距、槽宽、壁厚为设计变量,结合遗传算法对弹性管抗弯刚度和底部挠度进行多目标优化设计,得到Pareto最优解集和Pareto前沿图,确定出减振弹性管结构工艺参数的优化方案。通过对优化数据进行分析发现,该方案在保证减振弹性管弹性的同时,其底部振幅明显减弱。     

Experimental study on the heat transfer and flow characteristics of nanorefrigerants inside a corrugated tube

The heat transfer and flow characteristics of MWCNT-R141b nanorefrigerant with different mass fractions have been studied through experiments. Experimental results were compared with existing correlations. A two-step method was used to prepare the nanorefrigerants. Span-80 was used as surfactant with an average particle diameter of 20 nm. Transmittance method was used to evaluate the stability of nanorefrigerants. Results showed that the stability of MWCNT-R141b nanorefrigerant, which is the added dispersant, was good during the experiments. The 0.3 wt% MWCNT-R141b nanorefrigerants had optimal heat transfer enhancement effects compared with pure refrigerants. The maximum Nusselt number increased by 40%. The specific pressure drop of nanorefrigerant increased as the Reynolds number (Re) increased, and the specific pressure drop of the pure refrigerant was minimum, which is similar to R141b.     

Φ177mm PQF无缝管连轧机前横移系统改进

对鞍钢股份无缝钢管厂连轧机前毛管坯横移装置存在的设计缺陷进行了分析,并提出改进方案,将原横移装置由高架轨道横移机构及上下升降链传动装置,改进为地面轨道横移系统及同步旋转臂实现取管、放管过程。实施后消除了生产故障,缩短了轧制周期,降低生产成本。     

Investigation on phase shifting for a 4 K Stirling pulse tube cryocooler with He-3 as working fluid

He-3 is generally recognized for its ability to provide more excellent thermophysical performance than He-4, especially in the 4 K temperature range. However, this was not always the case in our preliminary experiments on a three-stage Stirling-type pulse tube cryocooler (SPTC). Our ongoing studies, as reported in this paper, demonstrate that the different working fluids also affect the performance through their phase shifting capability. This feature has been passed over in large part by researchers considering refrigerant substitution. Unlike previous theoretical analyses that focus primarily on regenerator losses, this report investigates the effects of the working fluid on the phase angle at the cold end in order to quantitatively reveal the relationship between the lowest attainable temperature and the cooling capacity. The analysis agrees well with our experimental results on a three-stage SPTC. While running with the operating parameters optimized for He-3, the lowest temperature of the SPTC decreased from 5.4 K down to 4.03 K. This is the lowest refrigeration temperature ever achieved with a three-stage SPTC.     

仪器仪表产品脉冲耐压试验要求和保护器件的选择

仪器仪表产品的脉冲耐压试验是产品型式试验、例行试验中的基本内容。通过对GB4793.1标准的整理,归纳了仪器仪表产品的脉冲耐压试验要求。通过对试验方法和设备特性的梳理,总结了特性参数,并介绍了应对脉冲耐压试验可采取的保护器件的类别及选用方法。     

防振条约束失效对蒸汽发生器传热管面内流弹失稳的影响研究

根据防振条布置以及面内支承连续失效个数，将防振条面内约束失效分析划分为多种工况，分析了不同工况下面内约束失效对传热管面内模态的影响，采用各位置阻尼在振型函数上进行加权平均的方法计算了各阶模态的阻尼比，进而研究了防振条面内不同约束对传热管面内流弹失稳的影响。分析结果表明，随着面内支承连续失效位置的增多，弯管段面内首阶模态频率不断降低，出现在弯管段的振型越加明显；弯管段面内首阶模态不一定是最大流弹失稳比值出现的模态，最大流弹失稳比值出现模态的振型几乎都出现在弯管段；随着面内支承连续失效位置的增多，面内流弹失稳比值不断增大，当连续3个及以上防振条面内约束失效时，将出现流弹失稳现象。     

单相硼化物的制备及摩擦磨损性能研究

为了深入研究渗硼层中硼化物的性能，采用真空感应熔炼法制备单相硼化物材料。观察分析制备的硼化物微观组织，测试其力学性能。采用MMU-5G型销-盘式摩擦磨损试验机，在干摩擦条件下，研究了不同载荷下单相硼化物的摩擦学性能，观察其磨损表面形貌特征，探讨其磨损方式。结果表明：制备的硼化物为单一相，试样纯度高，试样的平均显微硬度为HV2065，平均断裂韧性值为1.68 MPa·m1/2；硼化物的断口处没有宏观的塑性变形，断口齐平光亮，表现为脆性断裂特征；干摩擦条件下随着载荷从10 N增加到30 N，硼化物的摩擦因数先降低后增加，20 N载荷时达到最小值，而其磨损量随着载荷的增加不断上升；随着载荷从10 N增加到30 N，磨损表面的粗糙度先逐渐上升后急剧上升； 10~20 N载荷下，硼化物的磨损以磨粒磨损为主，而25~30 N载荷下，硼化物的主要磨损方式从磨粒磨损转变为脆性破损。     

延迟焦化装置加热炉炉管在线烧焦技术的应用

介绍了加热炉炉管在线烧焦技术在扬子石油化工股份有限公司炼油厂新建1.6 Mt/a延迟焦化装置一炉三室加热炉上的应用情况:在线烧焦的工艺流程、操作过程、操作要点以及效果等.该项专有技术的成功实施,提高了加热炉的能力,有效地解决了因炉管结焦需整体停车处理所造成的损失,消除了制约加热炉长周期运行的瓶颈,取得了良好的经济效益和社会效益.